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THE DEEPWATER HORIZON
ACCIDENT - AS IT WAS REPORTED
During the aftermath of
the Deepwater Horizon accident there were many actions
taken by the operator, BP, and a variety of
investigations being undertaken mainly by the US
Coastguard, but also by some senate committees. During
the months following the accident I wrote a number of
articles, which were intended to inform my readers - if
any - of the technicalities which were not always made
clear, and of the progress being made. This narrative
combines the articles.
EARLY MAY 2010.
The explosion and fire on
the semi-submersible drilling rig “Deepwater Horizon” on
Tuesday 20th April 2010, with the loss of 11 lives, and
its subsequent capsize and sinking, has prompted me to
write something about the manner in which jobs of this
sort are usually carried out, and how the related risks
are minimised. Of course we have no idea what went wrong
on the rig, but almost certainly there was a leak of
hydrocarbons from the well which ignited at deck level
What follows is not intended to suggest what might have
gone wrong on the rig. It just provides some information
for those who have an interest, but who do not have
detailed knowledge of the work. This is an update. See
"Features" for previous:
Amidst further comment and
speculation about the progress of the intervention by BP
into the reservoir blowout in the Gulf of Mexico we get
almost hourly updates on what is happening. The senior
BP management continue to say it is not their fault, but
of course those who understand something about the way
these activities are undertaken, will know that the oil
company, even though they may not own the equipment
being used, can be responsible for the problem. A major
component of the continued safety of the operation is
the well plan, and no matter what other stuff is
involved, the well plan must be correctly designed,
taking into consideration any identified downhole
problems and the reservoir structure. The BOP is the
last ditch stand. So, unless something new has happened
in this business, when some stuff comes bubbling up onto
the drill floor several barriers will have already
failed, but the driller can reach behind him and press
the button to activate the BOP, or at least part of it.
And if this activation is
unsuccessful – failing to shut off the well flow – and
if the rams activated were the shear rams, what on earth
will any additional means of operating the BOP do? The
Norwegians require acoustic means of BOP operation to be
available, so that some-one in a lifeboat can dangle a
transmitter over the side and operate the BOP. All one
can say is that the Norwegians, earnest about safety as
they are, tend to go for the ambulance at the bottom of
the hill rather than the fence at the top. I hope this
analogy is clear. And of course all this extra clobber
on the BOP is likely to make it less reliable. Deep
water BOPs are already complex bits of kit, because of
the differences in pressure between the surface and the
seabed. But as I have already said, they are the last
barrier in the prevention of a blowout, not the first
barrier.
But to get back to the
current efforts to stem the flow, today it has been
announced that an ROV (Remotely Operated Vehicle) known
throughout the BP press releases so far as a
“submarine”, has been successful in stemming one of the
leaks. What this means of course is that a little more
oil is going to come out of the other two leaks, but
never mind. All will be well they hope, or at least
better when the containment device is lowered over one
of the remaining leaks. Apparently the Discoverer
Enterprise is to be used to recover the oil and process
it, and in fact store quite a bit of it. The obvious
means of deployment would be for the dome to be loaded
onto the drill ship, for it to be connected up to the
drill string and for it then to be lowered towards the
seabed. The drill ship will certainly be provided with a
means of moving this object, large as it is, underneath
the drill floor. The drill string could then be
connected to the top and it could be lowered towards the
seabed. What seems to militate against this is the fact
that the cranes on the ship are not rated for 90 tonnes,
apparently the weight of the structure. Like the
Deepwater Horizon was, the Discover Enterprise is
dynamically positioned so it does not need any moorings.
I note that there are two
apertures on the sides of the structure to be lowered,
one labelled riser, and one labelled drill string and I
assume that there will be a choice as to which one is
used depending on how far the drill string is sticking
out of the end of the riser. Either the box will be
lowered over the end of the pipe, or the end of the
riser, and it will sink into the mud – they hope - until
the horizontal bits which are attached half way down get
to the seabed. If the drill pipe is not used to lower
the box, it will be lowered on a wire from a support
vessel, and what-ever way it happens an ROV will be used
to observe its position. When it is above the leak it
will be lowered away into the correct position. An ROV
would be used to disconnect the wire and assist with the
connection of the drill pipe – if that is what is
needed.
Well fluids can then make
their way up the drill string. They are lighter than
water, and doubtless there will be a valve at the top so
the flow can be stopped if necessary. It sounds as if
the intention is to process the oil and then store it in
the tanks on the ship. A barge has also been mentioned
so one assumes that once the ship is full, the barge
will be moored alongside and then filled up.
In the past I have been
involved in risk assessments to assist in the recovery
of offshore mobile units from emergency situations, and
one hopes that this intended process has been suitably
reviewed. As well as making it more likely that everyone
will remain safe, often a degree of reality can be
injected into a plan which may be a bit over optimistic.
Below is a diagram of what
the set-up might look like when the Discoverer
Enterprise is in position.

Update on 7th May - the US
Coastguard have published pictures of the containment
device being lowered into the sea using a crane on the
DP rig Q4000. Once it gets into position, assuming this
is successful ROVs will be used to disconnect the
lifting gear from the device and in some way a pipe will
be connected to the top.
A picture of the Q4000
follows:

Photo Oddgeir Refvik.
17th MAY 2010
Today, 17th May, BP have
announced that they have stemmed the leak, apparently by means of inserting
a flexible tube into the end of the riser and channelling the oil flow to
the drill ship Discoverer Enterprise on the surface. The Discoverer
Enterprise has on board the plant required to separate the gas from
the oil, and is flaring off the gas, and is storing the oil in its tanks.
Apart from anything else, this process will provide everyone with a good
indication as to what the actual flow of oil from the well might be, since
the storage capacity of the drill ship is known. The possible flow has been
estimated as being as little as 1000 barrels per day and as much as 80,000
barrels per day. The upper figure seems to be pretty unlikely however.
Today's
announcement should bring some relief to the people on the gulf coast, to
the US administration and also to BP. There seems to have been general
amazement that the well could not just be turned off, but as everyone in the
business knows, that not the way it works.
Over
the last few days those of us who are still following
this story have seen some witness statements appearing
in the press, which, give us the opportunity of finding
out just a bit more about what happened, or at least
what was going on at the time. Apparently the
supply ship
Damon B Bankston was attached to the rig by a hose when
the blowout occurred and was engaged in the task of
backloading mud. Already I realise that I am lapsing
into industry speak, so we'll back track a bit.
The
Tidewater platform ship Damon B Bankston, photographed
by Oddgeir Refvik
It
seems that the well that the Deepwater Horizon had been
drilling was all over bar the shouting. They would have
successfully drilled into the reservoir, maintaining the
integrity of the well bore and the rig, by ensuring that
the oil and gas down there was kept in the proper place
by the column of mud and the pressure of the pumping
system. Mud or as it is more correctly known "drilling
fluid" is
made up of some form of oil ( they used to use diesel
oil once) or water, together with chemicals, mainly baryte, which is pumped down the hole using very large
pumps. The ones on the Deepwater Horizon were capable of
pumping at a pressure of 7500 psi. This fluid is stored
in tanks on the rig, and as well as providing a
hydrostatic head brings back to the surface the debris
produced by the drilling operation. While the well is
being drilled the returns are analysed by mud engineers
to determine what the formation is like, and whether
there is any gas or oil about. Back on the rig the mud
is cleaned and then pumped back down the well, and the
weight of the mud plus the pressure created by the pumps
keeps everybody safe.
So
having been through the process of drilling the well,
including casing it, which means inserting steel pipe
for the whole depth, something will be done with it. If
there is no oil down there, or not enough to warrant
further work the well will be plugged with cement and
the wellhead removed by one means or another. In the old
days they always used explosives but it is possible that
more scientific techniques are used today. Even if it is
intended that the well will be re-entered, as was to be
done in this case, it will be plugged with cement and
left with just the wellhead sticking out of the seabed.
So that's where they were apparently on the afternoon of
20th April. The well had been plugged with cement, and
the Tidewater platform ship Damon B Bankston was
attached to take the mud back to base for re-processing.
There would probably have been mud in the tanks, or pits
as they are known, and also mud in the well and the
riser. Eventually it would all be displaced with
seawater, because if the well was plugged with cement,
and all the work was finished, there were be no need for
the hydrostatic head.
At
some point during the discharge of the mud from the rig
to the ship the blowout took place, and a report by a
journalist who had interviewed one of the crew said that
a plume of mud and gas could be seen spurting into the
air like a geyser. Apparently the ship was then
instructed to let go the hose and stand off 500 metres.
Within a couple of minutes there was an explosion and
fire and all the lights went out.
What
then of the blowout preventer, the BOP, you might ask.
Well who knows. The first thing to say is that as far as
the guys on the rig were concerned, even though it was
still there on the seabed, they would probably not be
considering it necessary for the maintenance of safety,
because the cement plug was doing that. So there would
be no-one's finger hovering over the buttons. And much
has been said about BOP testing and BOP failures, and
even about the numerous failure modes that there might
be in this sort of equipment. Is the poor old drilling
industry to be hoist for testing the gear? Those
familiar with reliability science would tell you that
the availability of equipment is determined by testing,
and also that the time for which the equipment is
required to be reliable is taken into account. For
instance, in calculating the reliability of the
equipment used for space flights, they know it only has
to last for the duration of the flight. Similarly BOPs
only have to last - to remain reliable - for the
duration of the well, but if one is to make use of this
knowledge you have to test the BOP and correct any
failures before attaching it to the end of the riser and
lowering it to the seabed. And as I have said before,
deep water BOPs are extremely complex beasts. So who
knows about the BOP. We have not heard what the actual
status of the rams was after accident. Were they all
still unfired, unactioned, or were they all closed about
the drill pipe, with finally the shear rams almost
meeting but held apart by some bits of metal in the
wrong place, allowing the pressure in the reservoir to
force the oil out. And what were those ROVs actually
trying to do with the BOP? We little people on the
outside have no idea.
So,
regardless of what was happening down on the seabed, gas
and oil made it to the drill floor, and of course a
small volume of gas 23,000 feet down will expand quite a
bit on its way up. Once more we don't know what actually
happened but a sufficient volume of gas could envelope
the rig seeking out any possible ignition sources. We
should remember that this rig was dynamically
positioned, meaning that its computers were using
satellites, and probably beacons on the seabed, to
identify the required position and that this information
would be being transferred to the thrusters which would
be turning and whirring to hold the rig over the well.
The thrusters were powered by 6 Wartsila engines
developing 58,000 bhp. Of course the engines can provide
ignition sources and worse, they can be fuelled by gas
so that even if you turn them off they don't stop. It is
possible to fit engines with valves in the air intakes,
which overcomes this problem, but in the case of the
Deepwater Horizon would they have wanted to stop the
engines since they are the means by which the rig is
kept in position, or possibly changing the position.
Whether those in control on the rig stopped the engines
or not, survivors reported that all the power went off
and that there was an explosion, possibly not in that
order. So now the rig was left, being held in position
by the riser, with the product from the well burning on
deck. It must have been truly terrifying.
28TH MAY 2010
By today, 28th May 2010
everyone in the western world must be aware that things have not been going
well for BP in the Gulf of Mexico, nor have they been going well for the
American Government, the President and the Chief Executive of the Minerals
Management Service, the authority which has up to today controlled the
issuing of licences to drill, the collection of revenues and the management
of safety in US offshore waters. Apart from what's happening out there at
sea, in the choppy waters of the political ocean President Obama has
attempted to create a lee by banned further deepwater drilling for six
months and demanding the suspension of operations on 33 wells in the Gulf.
Also the chief executive of the MMS has either been sacked or resigned,
depending on which paper you read.
The
well which had been being drilled by the Deepwater
Horizon has continued to release oil into the Gulf,
although BP had achieved some success with the
tube inserted into the end of the riser connected to the
Discoverer Enterprise, which was collecting a proportion
of the discharge. As things stand today the blowout
preventer is still attached to the wellhead, and the
riser, a 21 inch pipe, itself still attached to the top
of the BOP, is lying like a strand of partly cooked
spaghetti on the seabed. Most of the pictures seen so
far have been of the end of the riser, from which the
drill pipe protrudes, and from which oil can be seen
belching out. The position of the rig itself which sank
on 22nd April still burning furiously, is probably known
to some-one, but this has not been revealed to the
general public. It is worth remembering now, in the
rising tide of public indignation over the threats to
the environment, that eleven guys died in the explosion
on the rig on 20th April, and the more cynical of us
would be wondering whether the event would still be
news, and whether anyone would still be interested, if
the rig had remained afloat, and the well had ceased to
flow.
So
today there apparently is progress as BP initiate a "top
kill", pumping heavy mud into the well through the choke
and kill lines. This is known in the industry as "bullheading".
They have been doing this for about 24 hours and have
stopped pumping recently to see whether the well is
still flowing, and now have resumed this operation.
There are loads of pictures and diagrams available of
what is happening, and on the BP site there are graphics
of the BOP with the manifold and pipework and the
drillpipe from the rig, the Q4000. Indeed many of the
vessel involved have been named. Because some of the mud
is is not going down the well, but is rising through the
BOP and can be seen exiting the end of the riser, the
company has large quantities of mud on site in the large
all aft Hornbeck support vessels the HOS Centreline and
the HOS Strongline. Each of these vessels is capable of
carrying over 30,000 barrels (4700 m3) of mud as well as
much else. These ships are Hornbeck conversions, and
when I updated the Hornbeck page on my website I left
them out because I thought they would never be any use
to anyone. It just shows how wrong you can be. There are
also other well stimulation vessels hovering about in
case they are needed, and the distinctive Ulstein SX
121, the Viking Poseidon, can be seen in many of the
pictures probably providing ROV services, as is the DOF
construction ship Skandi Navica.

This is the top of a riser at what is known "the
slipjoint". The wires leading upwards are the riser
tensioners, supporting some of the weight of the riser.
They are part of the complex system which allows the rig
itself to move while the connection to the well is
maintained. The flexibles connecting the rig to the
choke and kill lines can be seen on either side.
But
back to the choke and kill lines, which no-one actually
bothers to explain. The choke and kill lines are
connected to the BOP and, as shown in the diagrams, are
piped in between or beneath the rams, so as to give the
rig the maximum flexibility in their operations. These
lines run up the sides of the riser and, under the drill
floor of the rig, they are piped to something called the
standpipe manifold, which itself is connected to the mud
pumps and often the cement unit pump as well because of
the higher pressures which this pump can usually
achieve. What all this stuff can do is control a kick,
an excess of pressure in the well. If everything works
out, the pressure is detected and some of the rams in
the BOP will be closed so that the overpressure is
contained. From this point the choke lines and valves
can be used to bleed off the pressure and the kill lines
can be used to inject heavier mud into the well to
control the problem. Once equilibrium is achieved the
job can continue. From the initial report of the
congressional investigation it seems that the drill crew
on the Deepwater Horizon may have done exactly this more
than once during the hours before the disaster.
Now it
seems that the ROVs (Remotely Operated Vehicles) have
managed to make these lines available at the BOP and
have connected up flexible pipes to them from a manifold
which must have been constructed to allow the team to
control the flow to the various entry points between the
rams. This in itself is something of an achievement
since the BOPs are not built to be ROV operable, no
matter what recent reports may say. And to digress for a
moment, there is a difference between wellhead
manifolds, which are intended to remain permanently in
position on the seabed, and BOPs, which although they
are also positioned on top of the wells being drilled,
are deployed from the rig and recovered at the end of
the job. The wellhead manifolds are now always
constructed so that their valves can be operated by ROV
- hot stabs as they are known - but as I said, not so
the BOPs.
Although the oil industry has spent time trying the
dispel the wildcat image which it used to have, there is
no getting away from it, they have always worked at the
edge of what was technically possible, particularly at
sea. And most of the accidents in years gone by, which
have resulted in major loss of life have been as a
result of marine failures. These include the Sea Gem in
UK, the Ocean Ranger in Canada and the Alexander
Keilland in Norway. Of course the Piper Alpha accident
in UK waters was due to a processing failure. It was oil
stuff, not marine stuff, and it resulted in a complete
change to the way that offshore safety was dealt with in
the UK. There are today the first signs that the loss of
the Deepwater Horizon will initiate a similar change in
the Gulf of Mexico.
4TH JUNE 2010
It is now Friday 4th June,
and as I think that the drama for BP, and the US Administration is over I am
proved wrong. The fateful hours before the loss of the Deepwater Horizon on
20th April and eleven members of its crew are gradually being made known to
the public at large from a variety of sources. Transocean are still saying
nothing, but BP themselves and the US government investigators are beginning
to reveal a little of what they have learnt. One expert has questioned the
displacement of the drilling fluid (mud), with seawater, saying that this
was the final straw in a catalogue of errors. Whether this was so or not,
there at least appear to have been signs before the event that all was not
well.
The
other day I was talking to a small group of people about
seafaring, and in the questions about the oil spill I
realised that no-one really knew what "mud" was. And
despite the many superb graphics provided by both the
operator (I realise that I am also using oil industry
speak - Operator, the person who is in charge of the
well) and others, they have still failed to explain what
mud is, how it relates to a "junk shot" and actually
what these "robots" are. And of course there is the
riser, or more commonly in the media, the pipe which the
robots have been cutting before the latest "cap" has
been put in position.
In my
last article I described the riser as appearing to be a
string of partially cooked spagetti lying on the
seabed. In its operational state the riser is a set of
lengths of 21" pipe bolted together, and it appears that
as the rig sank the riser broke off, so that it was
still connected to the top of the BOP (Blowout preventer)
which in turn was still connected to the wellhead. The
riser had originally be 5000 ft long (the distance from
the seabed to the underside of the Deepwater Horizon
drill floor), but the length up to the break which had
previously been the subject of BP's attentions was not
revealed. You may remember that they had attempted to
recover oil from the end of the riser with only moderate
success, and that then they had tried this "top kill"
using the choke and kill lines of the BOP. This second
effort was actually pretty ingenious and must have
tested the ROV pilots to the limits of their
capabilities. At the end of it they had managed to
install a manifold which allowed them to use different
parts of the BOP pipework, and through which they were
able to pump "mud". And here I realised that mud to the
people I was talking to in Madrid was sort of stirred up
earth and water, and that this view seemed to be
supported by the fact that BP were also considering a
"junk shot", which was described by them as a possible
combination of human hair, golf balls and bits of rubber
tyres.
Their
idea was that they were going to pump mud, which is a
combination of oil of some sort and chemicals, mainly
baryte, into the well and eventually to create a
hydrostatic head which would tame the discharge. The
second string in this particular campaign was to be the
junk shot, which I summise would have been intended to
close the gap in the BOP which is letting all that stuff
out towards the surface. If they tried it, it did not
work, so the ROVs (Remotely Operated Vehicles) were sent
in again with big saws to cut the riser off just above
the BOP.
Apparently the live feed from the ROVs was fascinating
viewing. This is a new world we can watch dramas as they
are happening, because everything is being recorded or
at least presented on a screen somewhere. The ROVs are
not robots in any sense of the word. They are small
neutrally buoyant devices which can be manoeuvred by
means of their small thrusters, and which are provided
with tools on their little arms. Without the ROV the
offshore oil industry could never have made it beyond
the maximum depth which can be achieved by live
divers.

This is a work ROV about to
be launched. The whole set will take it down to its
working depth, and then the bottom bit, known in the
media as the
robot will be able to move away from the top hat bit. This saves a lot of time. This one is fitted
with a device for doing something to vertical tubulars.
Photo: Derek MacKay.
So the ROVs managed to cut
the riser off above the BOP, and then a connection was
achieved with a set-up lowered from the Discoverer
Enterprise. We should not lose sight of the fact that
this is not just a matter of connecting one pipe to
another and then collecting the oil on the surface. If a
good connection is made with the well then the
Discoverer Enterprise is exposed to the same risks as
was the Deepwater Horizon, hence there is what they call
an LMRP, Lower Marine Riser Package, above this
connection. The description indicates that within this
structure there is a "bag preventer" which is capable of
expanding and therefore restricting or cutting off the
oil flow.
What
can one say. The relief wells are being drilled. The US
President is, this day, on the coast showing how
concerned he is. The Managing Director of BP has not
left America since the the media storm commenced, and I
hope that I am contributing in a small way towards an
understanding of an event which may change the face of
offshore drilling in the US Gulf for good.
10TH JUNE 2010
By Thursday 10th June I am
beginning to feel a bit sorry for BP, now Beyond Petroleum rather than
British Petroleum. I always thought that, despite their generally
overbearing attitude, they could look after themselves, but how can one
protect oneself from the invective issuing from the mouth of no lesser
person than the President of the United States, who has repeated this day
that he will keep his boot on the throat of the offending company, which is
BP America - formerly Amoco. The President is also suggesting that BP
should meet the unemployment benefit for the people who have been put out of
work by his moratorium on exploration drilling in water depths of over 500
feet. This was an instruction issued for
political reasons, and does not have much bearing on reality - lets
face it America is short of oil and uses more than it should. In addition
there seem to be about fifteen congressional committees waiting to get at
anyone from BP that they can.
On the
positive side the latest plan, to directly cap the BOP
of the Deepwater Horizon with a specially constructed
piece of well control equipment connected to the
Discoverer Enterprise is working pretty well. They say
that they are recovering about 12000 bbls a day - this
is approximately 2000 m3, and at $70 a barrel the value
for the recovery is about $840,000 per day, but I did
not intend to get into money. The Discover Enterprise
was the first of Transocean's deepwater drill ships to
be constructed and was based on an FPSO hull, so it has
considerable storage space for the oil. BP are also
working on a system to recover more oil using the
previously installed manifold connected to the Deepwater
Horizon choke and kill lines. And if you have just
become a visitor to my site for the first time it will
be necessary to review the older articles on this topic
to find out what I am talking about. The say that this
new modification will keep the system operable as the
hurricane season approaches. Alarmingly they say that
the hurricane season has already started, but in fact
one does not usually see any high winds until late
August in the region.
But
amidst all this political posturing and undignified
shouting one should remember that eleven of the
Deepwater Horizon crew members lost their lives in the
accident, and that the rig is now on the seabed 5000
feet below the surface, and that there is little chance
of recovering any part of it. It may be that there are
ROVs already looking at the wreck, but if so we are not
being told. The US Minerals Management Service has been
good enough to publish two sternly written letters from
very important American admirals, reminding BP of what
the government expects of them, and two days of witness
interviews have also been published. These took place at
the end of May, and provided just a glimpse of what took
place before the explosion and during it.
There
appears to have been some disagreement between the BP
supervisor on the rig and the senior Transocean drilling
personnel about whether the mud in the riser should be
displaced with seawater. And it may be that this
disagreement was based on the lack of certainty about
the status of the well. Interestingly the senior BP
supervisor has not given evidence on the basis that his
testimony might incriminate him - known as "taking the
fifth". It also seems that it was one of the main
engines which ended up being fuelled by gas and which
blew up, and caused the ignition of the well fluids, and
the eventual loss of the rig.
The
focus of many of the questions from the US Coast Guard
was on compliance with the ISM Code (International Ship
Management Code), and the senior BP
safety man interviewed did not know what this was. He is
an occupational health man and this may be an indication
of the focus in the offshore industry on slips trips and
falls. For years the measure of safety on an oil rig has
been the number of days which have passed since there
was last an accident which resulted in the injured
person being prevented from working - an LTA (Lost Time
Accident). Today most companies have slightly more
sophisticated systems, but the principal has remained
the same. The means of measuring the safety of a unit
has been the number of minor accidents which have taken
place - however measured. The less of these one has, the
more chance there is of the rig being hired.
The
lack of these minor accidents provides a sort of comfort
feeling, since the traditional approach has always been
that they are the bottom of a triangle the upper point
of which would be an accident of catastrophic
proportions - such as the Deepwater Horizon. However in my research for my book "Supply Ship Operations" I found
an article by a Professor Groeneweg of Leiden University
who suggested that the emphasis on occupational
accidents has, if anything, reduced the possibility of
the identification of major hazards.
However, I realise that I am getting into the politics
of safety on which I have pretty strong views, and now
may not be the time. But it will be, and one hopes that
the investigations which take place will be thorough and
that they will result in the appropriate changes in the
Minerals Management Service, or indeed some other body's
systems which will improve workplace safety on offshore
installations in the Gulf of Mexico. The means of the
saving of life is not always the same as the the means
of prevention of pollution, so they should keep the
priorities in view.
15TH JUNE 2010
It is now the middle of
June nearly two months after the loss of the Deepwater
Horizon, and there seems to be a subtle change in the
direction of the public statements which relate to the
official line on the sinking of the rig, the death of
eleven of the crew and the subsequent massive release of
oil into the Gulf of Mexico. It now seems that the well
is pumping an almost unbelievable 40,000 bbls of oil per
day into the sea. What bad luck we would think, in other
circumstances, that BP should find probably the most
productive single well in the Gulf of Mexico and then
fail to keep hold of it. No wonder it was being
difficult.
What seems to be happening
is that BP are gradually gaining the experience
necessary to deal with a problem which no-one has faced
before, and are succeeding in the operations currently
in place, and have plans for improving the recovery
process and for providing redundancy. By 11th of this
month the Discoverer Enterprise had recovered over
100,000 bbls of crude oil using the LMRP system
described in the previous article. The ship is
positioned over the well using GPS and a dynamic
positioning system and is connected by a rigid pipe to
the LMRP and then to the top of the Deepwater Horizon BOP.
In order to discharge the current cargo and hence make
space available for further oil, the tug/barge
combination Massachusetts was loaded with 115,000 bbls
of crude and sent off to a refinery for discharge. It
says something for their confidence in the weather that
this tug/barge combination was sent fifty miles offshore
and must have lain alongside the Discoverer Enterprise
to be loaded.
Meanwhile the Q4000 is
being, or has been, connected up to the choke and kill
lines of the Deepwater Horizon by means of probably the
same system as was used to attempt the well kill
earlier. It also appears that the whole of the product
recovered to this rig is being burnt off rather than
stored and sent to the shore. This will be being done by
the use of multiple well test burners, which are
traditional bits of oilfield equipment and will probably
successfully dispose of up to 20,000 bpd (barrels per
day), the only problem being the possibility of melting
bits of the rig if the water curtain is not efficient.
As well as the Q4000, a
dynamically positioned semi-submersible, there are
currently on the location three construction vessels
which provide most of the ROV services. These are the
Skandi Neptune, the Viking Poseidon and the Ocean
Intervention III, all of them incidentally Norwegian,
but apparently able to work in the Gulf because they are
not carrying cargo. There are also numerous smaller
vessels at the wellsite engaged in skimming oil from the
surface. And there are now plans, according to a letter
from BP to Rear Admiral James Watson of the American
Coastguard, for the whole system to be upgraded into a
more or less conventional FPSO/shuttle tanker operation.
This is principally to provide a means of continuing
with the recovery process as the hurricane season
approaches. It appears from the letter that a suction
pile has been installed, and to this a flexible line
(riser) is to be attached terminating in a subsea buoy.
From this buoy a connection will be made to the Toisa
Pisces which is a well testing vessel, and so already
has the processing equipment on board.
Apparently it is
still being modified, one assumes so that it can be
connected by flexible to a shuttle tanker. The Hilex
Producer, another well testing vessel is to be similarly
modified and there are three shuttle tankers coming from
Europe, including the recently commissioned Loch Rannoch.
This is a photograph of
the Toisa Pisces, taken in 2004 by Ron Jansen.
BP's letter describes the
possible problems with their plans including the
difficulties which may result from having all these
vessels in quite a small area. I'm not sure whether they
have missed it or if the system has already been tested
elsewhere, but traditionally there are possible problems
in the operation of dynamically positioned shuttle
tankers, and as far as I am aware there have never been
offtake operations which involved two dynamically
positioned vessels. However there are almost continuous
operations between moored FPSOs and DP tankers,
and one of the problems is "yo-yoing" where the
connection between the two vessels tightens up, and in
addition the DP system also registers loss of position
and propels the ship forward. Of course it ends up too
close and the DP system goes into reverse - and so on.
How will this go with two vessels in DP mode?
Meanwhile the investigation
into the events before the accident are beginning to
uncover exchanges between the BP engineers who appear to
have made changes to the well plan but "expect that it
will all be OK in the end". And the senate committee
questioning five top men from the oil industry are
suggesting that BP have remained more interested in
trying to limit their liability than in sorting out the
problem. From our distant view across the Atlantic we'd
be bound to say to those who administer the most
litigious country in the world "Well whose fault is that?"
22ND JUNE 2010
There is now so much
information on the internet about the loss of the
Deepwater Horizon that it is difficult to keep up. Now
on 22nd June, two calendar months since the rig sank,
taking to the seabed with it one assumes, the bodies of
the eleven men who died during the emergency, the
investigation into the event, and the battle on the
beaches of Louisiana and Florida against the oil spill,
have almost been forgotten as American senators vie with
each other in a competition to see who can be nastiest
to BP, and who can make the best use of the tragedy. The
old maxim of never letting a good disaster go to waste
seems to be uppermost in their minds. And it does
not seem as if the senior management of BP have done
much to help themselves, despite their apparent success
in reducing the outflow of oil.
So what was going on out
there in the oilfield? The Discoverer Enterprise was
still recovering between fifteen and twenty thousand
barrels a day of crude oil using the modified LMRP and
the Q4000 was recovering several thousand barrels a day
using the kill line from the BOP connected to the
manifold which had been installed to carry out the top
kill, and by the way, if you are new to this narrative,
most of the terms are explained in the previous articles
or in the Glossary of Terms. The Discoverer Enterprise
is storing the results in its tanks and then offloading
them to a tug and barge system, while the Q4000 is
burning off the results.
During last week this
status was confirmed at a press conference conducted by
Admiral Thad Allen of the Coastguard. He also confirmed
that the Development Driller III is progressing well
with the drilling of the relief well, and behind it
Development Driller II is also drilling a relief well.
Both of these rigs are owned by Transocean, a point made
by Mr Weaver of Transocean when he appeared before the
Senate transportation Sub-Committee on 17th June, of
which more later. Admiral Allen also updated us on the
status of the systems which are to replace the current
processes in the future, but in this regard we do not
see much difference at the moment.
So while operations have
virtually become a steady process, the politics have
been nothing like this. The week ended with BP's Tony
Hayward going yachting on Saturday. He joined his son,
apparently, in the annual Isle of Wight, Round the
Island race on his yacht, or his son's yacht "Bob". It
is possible that he was hoping to remain anonymous
judging by the pictures of him in the media, but this
was unsuccessful, which resulted in an outcry in
America. What was he doing out there enjoying himself
they asked. That boat should be helping with the oil
spill, not engaging in pointless leisure activities,
they said. Oh dear, why didn't he just stay at home and
watch a bit of TV! This obvious PR error committed by Mr
Hayward was preceded by one committed by the BP Chairman
Carl-Henric Svanberg. On leaving the meeting with
President Obama, at which BP agreed to fund the costs of
the clean up up to a value of $20 billion he said "We
care about the small people".
On the following day these
words came back to haunt Tony Hayward who appeared
before a senate committee for seven hours. There seemed
to be lines of senators and there he was all by himself.
He had apparently been tutored for the event by the PR
firm Brunswick, but this did not seem to have helped
much. I wondered how the senators have become so well
informed as they asked pertinent questions about cement
jobs, and single strings and casing hangers, and it
appears that Tony Hayward did as well, since he seemed
unable or unwilling to answer nearly all of their
questions. As it turned out they had probably used the
presentation on the investigation carried out by
Halliburton, which made something of a different case
from that made by the presentation from Transocean or
the presentation from BP. The senators said that he was
going to be sliced and diced, and sure enough he was,
although what good all this did is questionable. His
only relief was an apology quite close to the beginning
of the hearing from Joe Barton who said that the
$20 billion contribution had been nothing more than a
shakedown. However the senator retracted the apology
later in the day. The hearing concluded with the senator
Bart Stupak telling the BP Chief Executive "We are not
small people but we wish to get our lives back", linking
the gaff made by the chairman with one made earlier by
the chief executive.
During the week the
documents which had been submitted to the US Government
by Halliburton, Transocean and BP also made it into the
public domain, and sure enough there was the Halliburton
information highlighting the differences and the number
of barriers created by the different types of well
casing. The one chosen by BP only created two barriers
they said, while the one which they would have
recommended created four barriers - they said. So there
was the senate committee's information. The Transocean
presentation was less helpful, really only indicating
possible areas for further investigation, and showing
the various times when the BOP was tested; something
which has been called into question even on UK TV when
it was claimed that one of the control pods was leaking.
The BP presentation includes a great deal of data on the
well, since in this modern era the information is
transmitted to the shore in real time, and indicates
where unexpected pressures in the well had been seen,
and how the operation progressed. At least one expert
has related the displacement of the mud with seawater to
the accident, and the BP document suggests that at the
very least this activity may have masked the fact that
the well was flowing. The data ceased to be
received at 2131 on the day of the accident, and the
first explosion was observed to have taken place at
2149. In between it is possible that the diverter was
activated, that is, after the BOP shear rams were
operated, and which failed to isolate the well.
Obviously what happened during these eighteen minutes
are critical to the investigation, and doubtless we will
know more in time.
On Thursday 17th June the
senate transportation subcommittee met to interview some
people with a relevance to the Deepwater Horizon
accident. They started off the Rear-Admiral Kevin Cook
of the US Coastguard, who seemed to be constantly at a
loss as he tried to explain to the senators the
responsibilities of flag states, and ABS and the
inspection regimes carried out on foreign flag vessels -
flag state inspections. He made occasional references to
the IMO (The International Maritime Organisation) and
how the coastguard attempts to guide international
legislation in ways which will best serve the United
States and maritime safety in general. This did not seem
to cut much ice with the members of the committee who
ask whether anyone from the Marshall Islands (the flag
of the Deepwater Horizon) ever visited any ships in US
waters or had provided any assistance in the disaster,
or whether the South Koreans had been involved in any
way (The constructors of the Deepwater Horizon) or
whether the Swiss had done anything at all (the country
in which Transocean now resides). Of course most of this
was actually grandstanding ( in my view) with the
objective of making a point about the Jones Act, and how
all vessels operating in US waters should be American
built, American crewed and American flagged. This is of
course the most extreme form of cabotage, and once more
one wonders how it is contributing to the investigation,
the saving of lives in the future and the saving of the
Gulf coast, its wildlife and its beaches in the present.
16TH JULY 2010
16th July 2010. The other day I got an
email which told me that BP was sorry for all the
trouble they had caused, and that as a result I was
going to be awarded $1,500,000 having been selected from
all the holders of email addresses in the world. All I
had to do as to contact an address in Malaysia.
Meanwhile the Bureau of Offshore Energy Management
Regulation and Enforcement has taken over from the
Minerals Management Service, who have been generally
dissed in Wikipedia to the point that the whole thing
seems to be written by some-one with an agenda. The
article claims that MMS employees had taken drugs and
had sex with employees of the very companies they were
supposed to be regulating. It sounds pretty alarming,
and of course one sexual event does not make an orgy, no
matter how you look at it. We should remember, as some
sort of order may be coming into the process of shutting
off the flow of oil, that the accident which resulted in
the loss of the lives of eleven people, is not yet
explained, despite the fact that the politicians in
America are falling over themselves to enact legislation
apparently to prevent a re-occurrence.
But things have generally
been quiet for some time as BP and its subcontractors
made some progress towards stemming the flow of the
well. Readers of any of the reports on the events of the
last couple of months will remember that initially Tony
Hayward was saying that it was nothing to do with BP. It
was all down to the ineffective BOP, and anyway not much
oil was leaking. Many of us thought at the time that he
must have been very poorly advised or else gone out on a
lam all on his own. The relief wells have been initiated
using the Development Driller III, and the Development
Driller II, and today the first is only a few metres
away from success. And here it may be necessary to
divert from the main narrative a bit because I remember that
the task I gave myself was to explain some of this stuff
to the people who are not familiar with drilling
operations. There are people on the internet predicting the
end of the world as we know it, as the whole of the
inside of the earth spews out through the hole in the
Gulf of Mexico. It makes a good story but this is not
the case. As a sort of emergency measure the operator
tried a top kill, which was pumping mud (not that stuff
to be found on river margins, but a heavy suspension of baryte in an oil-like fluid) into the well. But the
pressure was too great, and the oil and gas being
expelled, expelled the mud as well. The difference with
the relief wells is that when one breaks through the
casing - a miracle in itself - mud can be pumped in near
the bottom of the well, and as it flows upwards the
column gradually gains weight, until when it gets to the
top there is enough weight to hold down the oil.
Meanwhile a new cap has
been fitted to the stub above the BOP, and one presumes
that this is connected to the Discoverer Enterprise.
Since the change in the authorities from MMS to BOEM the
information has become a bit hazy. We used to have a cap
on the BOP and a manifold connected to the choke and
kill lines, which were set up to access the well, and
which were controlled from the semi-submersible Q4000.
The Discoverer Enterprise was recovering oil
directly from the BOP and was storing it and them
transferring it to a tug/barge combination and the Q4000
recovering oil from either the choke or the kill line
and was burning it off. As part of the progress of the
system a flexible riser (pipe to the uninitiated) has
been connected to the other line either the choke or the
kill line and is apparently connected to the Helix
Producer - a well testing vessel. This recovery may be
being offloaded into the dynamically positined tanker
the Loch Rannoch, which was, when we were being offered
more comprehensive information, on its way from the
North Sea.
According to Admiral Thad
Allen (Retiring according to Reuters) there is a fourth
ship in there somewhere, possibly connected to the new
cap which today 16th July is closed while the experts
check the system. It seems possible that the idea of
actually shutting off the well with this new cap had not
occurred to anyone before, and one has to say, if it
works why do anything else. What they are checking is
whether there is any flow of oil from the casing into
the substrata - a blowout which would not have any means
of control at all. It's slowly slowly then, and if they
detect that the oil is leaking away into the earth they
will open all the valves again and continue to recover
as much as possible to the ships on the surface. It
seesm to me that it is nearly all over bar the shouting
- but the shouting is going to go on for years.
30TH AUGUST 2010
It is now six weeks since I
last wrote anything about the Deepwater Horizon
accident, and while I have been away the investigators
have been away as well. In the last article BP had
fitted the cap to the end of the riser sticking out of
the top of the BOP, and after some time and testing they
found that they could stop the flow of oil from the
well. It seems likely that they had originally intended
to direct the flow of oil to the vessels on the surface,
but of course stopping the flow was an even better
result. Then it might have occurred to them that if they
could actually stop the flow then they could have
another go at the top kill, which those following events
in the Gulf of Mexico will remember was last attempted
by inserting a pipe into the end of the riser. So using
a very high pressure pumping system, the cement unit,
which is routinely fitted to all rigs they pumped in mud
and then cement, and succeeded in regaining control of
the well.
Reports in the media, now
well into the inside pages, tell us that nearly all the
oil has dispersed in a variety of ways, to the point
that special surveys have been commissioned to find it,
and on the coast watches are being maintained in case
tar balls come ashore. Today on 30th August the
investigation into the disaster has continued. Lists of
witnesses have been made available, and the joint
investigation website indicates that it may be some time
before any conclusions are reached. Earlier this month
the testimony from the hearings which took place in July
were posted on the internet, and in UK this resulted in
a headline in the Guardian "BP rig's alarms were
switched off to help workers sleep". This was taken from
the testimony of Michael Williams who had the job of
maintaining the electronics on the doomed rig. He said
that the alarm systems on the rig had been inhibited,
and that it had been stated by others on the rig that it
was to allow people sleep.
The testimony itself reads
like something from an action novel. Williams was in his
workshop when he saw his computer monitor explode before
his eyes, and at the same time he heard the engines
overspeeding, which although no-one seems to have
actually said so, indicates that they were being fuelled
by gas. Then he heard explosions and in the dark
struggled out onto the deck, and to the pilot house.
While he and others were unsuccessfully trying to start
the standby generator, nearly everyone else evacuated
in the lifeboats at the forward end leaving them with
few options but to jump over the side. It seems likely
that his training in the US military probably saved his
life, that and the FRC from the Damon B Bankston, the
ship which had been taking on board the mud from the rig
when control of the well had been lost. This small craft
was so successful that others are now asking why rigs
are not fitted with FRCs, and just for once I have an
answer. There are two reasons. The first is that one of
the lifeboats may be the emergency craft, as long as it
can be recovered at the appropriate speed, and the
second is that without the right training an FRC
deployed from a rig can be a danger to those on board
it.
The only other nugget of
information in the public domain at the moment is that
the Marshall Islands incorrectly classified the
Deepwater Horizon as a self-propelled MODU (Mobile
Offshore Drilling Unit), which would move by itself
between locations before being anchored, while it should
have been classified as a Dynamically Positioned MODU,
one which both moves by itself and maintains station on
location by itself. Without going into details, a higher
level of marine qualification is required for the latter
for most positions. Apparently the error was made in
2004. One has to ask how the owners of the unit had not
realised that the error had occurred.
And I realise that it may
be worth providing just a bit more information about DP,
dynamically positioned, vessels, again. There are now
all sorts of DP vessels in the world from drilling rigs
and drill ships to passenger ships and super yachts. The
proliferation of this type of craft has been fostered by
the global positioning system (GPS), which as we all
know is now available an an accessory on your camera
never mind a billion dollars worth of oil rig. DP rigs
are provided with multiple engines which provide the
power for probably eight omni-directional thusters, and
the thrusters are interfaced with a computer system
which receives signals from the GPS system, and detects
if the rig moves away from its assigned position. In
that case the thrusters fire up and return it to where
it should be. The whole process is monitored by DP
Operators whose job it is to watch the computers, and to
take over if things go wrong. It is curious, to those of
us who are or have been professional mariners, that no
actual marine qualification is required for those
wishing to be trained as DP Operators.
8TH
SEPTEMBER 2010
At
1200 BST on 8th September BP released their report of
their investigation into the loss of the Deepwater
Horizon, together with an executive summary and 27
appendices. The other main protagonists, Transocean the
owners of the rig, and Halliburton the contractor who
had carried out the cement job were extremely critical
of it, dismissing it as “self serving”. Appendix I of
the related documents is the “event tree” process which
was used by the BP investigators to drill down for the
reasons for the accident, and I started off by having a
look through the various items in the tree which were
considered and dismissed and considered and retained.
Those retained were written up in the report.
My
eye was caught by a box which contained the information
that the team on board the rig might have been
distracted by preparations for the next well. And of
course this raises a question. Why were they preparing
for the next well at a time when it seems to those of us
looking at the operation in hindsight, all their
attention should have been focused on the events in
hand? Who then, had given instructions that preparations
be made for the next job, when the current one was still
demanding everyone’s attention. There was an indication
that there would be words contained in the report, and
these were as follows:
From 13:28 hours to 17:17 hours, mud was offloaded to
the supply vessel M/V Damon Bankston. Some of the mud
pits and the trip tank were being cleaned and emptied,
causing pit levels to change. These pit level changes
complicated the ability to use pit volumes to monitor
whether the well was flowing. Pit levels indicate the
volume of the fluids at the surface. If the volume
pumped into the well equals the volume returned from the
well, pit levels remain constant, indicating no flow
from the reservoir into the well.
Other
simultaneous operations, such as preparing for the next
operation (setting a cement plug in the casing) and
bleeding off the riser tensioners, were occurring and
may have distracted the rig crew and mudloggers from
monitoring the well.
Who
had given the instruction that the pits be cleaned, at a
time when they should, or possibly should, have still
been monitoring the mud or seawater returns? And here we
go again into the technicalities of drilling holes in
the ground in the search for hydrocarbons. Anyone
who did not know how dangerous a blowout might be, knows
now, and one of the ways of finding out whether the well
is under control or not is whether precisely the same
amount of liquid which is being pumped down the well is
being returned. If less than the precise amount is being
returned then some is being lost to the formation, or if
more is being returned then the well is flowing. Both
situations are dangerous.
However, having got nothing from the BP report on who
had given the instructions to prepare for the next well,
even though current well was not, so to speak, in the
bag, I started to go through the USCG/MMS investigation
transcripts, which is no small task. I focused on the
evidence of the drilling people because it would be
their job to talk to the BP reps and for them to carry
out the various instructions they might be given.
Although I began to identify the moments on April 20th
when BP and Transocean had discussed things and possibly
disagreed on what should be done and in what way, my
attention was taken by the testimony of Senior
Toolpusher Miles Ezell. It stopped me in my tracks and
made me realise that now, in the aftermath of the
disaster, if we are not careful the only memorial to the
eleven men who lost their lives will be endless
arguments between lawyers.
It is
important that lessons be learnt so that the chances of
this happening again are minimised, and in order to
focus, just for a few minutes on what happened out there
I attach some of the testimony of Mr Ezell. It has not
been changed except for paragraphing. He is being
questioned by Mr Mathews of the MMS. We take up the
story after he had attended the numerous morning
meetings.
Mathews. .
And
what time was that? Right after the 8:30 meeting?
Ezell. That would have been when I was out on deck it
could have been somewhere around 10:15 to 10:45 or
something like that. And then of course we had lunch. I
talked to Jimmy Harrell, the OIM, pretty extensively. We
were going over our 2010 rig goals and making sure that
we were updated on that. We had a VIP group that came
out from BP and Transocean. We were going to have a
general tour of the rig with those individuals and
several of the department heads. And we did conduct that
tour. We went to several different areas on the rig. One
of the last areas that we went to was the rig floor
where they were already conducting the negative test.
And --
Mathews. The first or the second? The first negative
test?
Ezell. The first negative test. And the tour group left
and left Jimmy Harrell and myself there because they
were having a little bit of a problem.
Mathews. Who?
Ezell. The drill crew conducting that test.
Mathews. Okay.
Ezell. And we observed that they had lost some mud in
the riser. And I witnessed Jimmy tell the subsea
engineer, the senior subsea engineer, to increase the
pressure on the annular. And, when he did increase that
pressure, it became static. They, of course, filled the
riser up. We monitored and made sure everything was 100
percent and it was, like I say, static. The other
toolpusher that was coming on at 5:30, Jason Anderson,
had came on at that time. And he and his relief Wyman
Wheeler were discussing, you know, the events of the
day. Wyman was briefing him on what was going on. And,
of course, the BP company men, Bob Kaluza and Don
Vidrine were there. And they were doing the same thing.
They were relieving and handing over so to speak. I went
outside of the rig floor and I talked to the assistant
driller, Steve Curtis, for a few minutes. I was going to
let them go ahead and have their discussion. You know
have their formal handover. And, when they did that, I
came back in and after talking to Jason Anderson, the
toolpusher, it was my expectation that they was going to
stop the job at that point. They was going to have a
meeting. That would have been Don Vidrine and it would
have been Jason, the subsea engineer, it would have been
the mud engineer, Gordon Jones. And they would discuss
about, you know, what had gone wrong and what they was
going to do on their second negative test. Well, at this
time, it had got to where it was a little after 1800
hours. Our meeting was at 1900. Jason told me, he said,
"Why don't you go eat?" And I said "Well, I can go eat
and come back." And he said "Man, you ain't got to do
that. I've got this. Don't worry about it. If I have any
problem at all with this test I'll give you a call." And
I knew Jason well. I've worked with him for all those 10
years, eight or nine years. And I know y'all know that
when you know somebody that well you can even tell by
their body language if something's wrong. He was just
like a brother. So, I had no doubt that if he had any
indication of any problem or had any difficulty at all
he would have called me.
Well, I went ahead and ate. I did attend the meeting
with the dignitaries. That lasted till shortly after
9:00 or right around 9:00. From there I went to the
galley and got something to drink. And I spoke to
someone. I can't even remember who it was in the galley
now, but I made my way back down to my office and, when
I got to the office, I looked at my watch. Of course
everybody has different times pieces, but it was 9:20 by
my watch. I called the rig floor and I talked to Jason
Anderson. And I said "Well, how did your negative test
go?" And he said "It went good." He said "We bled it
off. We watched it for 30 minutes and we had no flow."
And I said "What about your displacement? How's it
going?" He said "It's going fine." He said "It won't be
much longer and we ought to have our spacer back." I
said "Okay." I said "Do you need any help from me?" And
he told me "No, man." Just like he told me before he
said "I've got this." He said "Go to bed. I've got it."
He was that confident that everything was fine. I said
"Okay."
So,
I went to my cabin, which is a short distance, probably
five feet, away from the toolpusher's office. I went in
there and closed the door and prepared for bed and I
think I -- yeah, I called my wife and talked to her for
a few minutes. And -- it wasn't long, fifteen or twenty
minutes, and I had laid there and I turned my overhead
light off in the bunk and I was still watching a little
TV. And my room phone rang. Well, I hit my little alarm
clock light and, according to that alarm clock, it was
ten minutes till 10:00. And the person at the other end
of the line there was the assistant driller, Steve
Curtis. Steve opened up by saying "We have a situation."
He said "The well is blown out." He said "We have mud
going to the crown." And I said "Well --" I was just
horrified. I said "Do y'all have it shut in?" He said
"Jason is shutting it in now." And he said "Randy, we
need your help." And I'll never forget that. And I said
"Steve, I'll be -- I'll be right there."
So,
it took only minutes for me to put my coveralls on, they
were hanging on the hook. I put my socks on. My boots
and my hard hat were right across that hall I was
telling you in the toolpusher's office. So, I opened
my door and I remember a couple of people standing in
the hallway, but I kind of had tunnel vision. I looked
straight ahead and I don't -- I didn't even remember who
those people were. And about the time I -- I made it to
the doorway of the toolpusher's office was when a
tremendous explosion occurred. It blew me probably
twenty feet against a bulkhead, against the wall in that
office. And I remember then that the lights went out,
power went out. I could hear everything deathly calm. My
next recollection was that I had a lot of debris on top
of me. I tried two different times to get up, but
whatever it was it was a substantial weight. The third
time it was something like adrenalin had kicked in and I
told my self 'Either you get up or you're going to lay
here and die.' So, my right leg was hung on something, I
don't know what still. But I pulled it as hard as I
could and it came free. I attempted to stand up. That
was the wrong thing to do because I immediately stuck my
head into smoke. And with the training that we've all
had on the rig I knew to stay low. So, I felt -- I
dropped back down. I got on my hands and knees and for a
few moments I was totally disoriented. I mean I had lost
orientation on which way the doorway was. And I remember
just sitting there and just trying to think 'Which way
is it?'
Then I felt something and it felt like air. And I said
to myself 'Well, that's got to be the hallway. So,
that's the direction I need to go. That leads out.' So,
I had to crawl very slowly because that end of the
living quarters was pretty well demolished. Debris
everywhere. But I made it to the doorway and what I
thought was air was actually methane and I could
actually feel like droplets. It was moist on the side of
my face. I continued to -- to crawl down the hallway
slowly and I put my hand on a body and it was Wyman
Wheeler. I mean I didn't -- I didn't know it at the time
because there was no light, I couldn't see. The next
thing I recollect is I saw like a beam of light like a
flashlight bouncing. And I guess it was because this
individual was coming down the hallway and it had all
the debris hanging from different places, so the light
was going up and down as he ducked and went through
different things. He came around the corner there and I
saw that to be our electrical supervisor, Stan Carden.
Along about that time Jimmy Harrell, the OIM, came out
of his room. He had managed to find a pair of coveralls
and put those on. He told me he was in the shower when
the explosion happened. And he was gritting his eyes
real hard and he said he couldn't hardly see. And he
said "I think I've got something in my eyes." And I
looked down and he didn't have any shoes either. And I
said "Jimmy, I've got Wyman down right here." And he
said "Yeah, okay. I got to see if I can find me some
shoes."
So,
Stan and I were in the process of trying to remove some
of the debris off of Wyman. And at that time or along
about that time another flashlight entered and that was
Chad Murray. And as soon as he got to where we could
see him we asked him to go to the bow and get a
stretcher. So, we continued to remove this debris off of
Wyman. I helped him up and I was -- in my mind I was
going to try to help walk him out thinking that that
might be quicker to walk him out. Well, he made a couple
of steps with his arm around my shoulder and he was in
pain and he said "Set me down. Set me down." So, we set
him back down and he said "Y'all go on. Save yourself."
And I said "No, we're not going to leave you. We're not
going to leave you in here." And along about that time I
heard another voice saying "God help me. Somebody please
help me." And I looked to where our maintenance office
had been and all I could see was feet, a pair of feet
sticking out from underneath a bunch of wreckage and
debris. We -- we worked to get that off of this
individual. We didn't know exactly who it was, but, when
we got the debris off of this person, we saw that it was
Buddy Trahan, who was one of the visiting Transocean
dignitaries that came out for that trip. Looking at him
we saw that the extent of his injuries were greater than
that of Wyman's. So, naturally he got the first
stretcher. So, we loaded him on the stretcher and it
took three of us because we had to remove debris. It was
hanging from the ceiling and the walls was jutted out,
the floor was jutted up. I mean it was just total chaos
in that area of the living quarters. But when we got him
loaded on the stretcher Stan and Chad conveyed him all
the way out of the front of the rig, the bow of the rig
to the lifeboat station.
I
stayed right there with Wyman Wheeler because I told him
I wasn't going to leave him and I didn't. And it seemed
like an eternity, but it was only a couple of minutes
they came back with the second stretcher. We were able
to get Wyman on that stretcher and we took him to the
bow of the rig. When we got outside of the living
quarters the first thing I observed is both of the main
lifeboats had already been deployed and they left. I
also looked to my left and I saw Captain Kurt and a few
of his marine crew starting to deploy a life raft. And
we continued down the walkway till we got to that life
raft and we set the stretcher down. And after several
minutes we had everything deployed and the chief mate,
David Young, and myself got in the life raft and we were
able to catch the head part of the stretcher and assist
getting Wyman into the life raft, which I don't know if
any of y'all ever been in a life raft, but it's hard to
keep your balance and especially if you've got any type
of weight. And I think we actually fell trying to, you
know, get him into the life raft. But the main thing is
Wyman was there. You know, he didn't get left behind.
From that point we were lowered down and I believe that
was by Captain Kurt, to the best of my recollection. We
made it to the water. I remember intense heat. I
remember fuel or oil or some type of hydrocarbon burning
on the water extremely close to where our life raft was.
And the painter was still attached to the rig. Well, we
didn't have a whole lot of light. We were looking
through the provisions trying to find a knife. I was
pulling tension on the painter thinking by chance maybe
it might part. When it did part. Okay, unbeknown to me
at that exact moment it didn't part. It was cut. The
captain of our rig was able to get a knife and cut the
painter. And from that point I remember being thrown a
rope. I think it was from the fast rescue craft from the
DAMON BANKSTON. And from there they were able to tow us
to the BANKSTON and safely away from the rig.
Both
Jason Anderson and Steve Curtis died in the disaster. So
one of the many lessons to be learnt may be that you
have to get the drill crew off the drill floor once
there’s nothing more they can do there. There are, after
all, other BOP control panels.
I wrote one further report when the President's
investigation report was published and this can be found
here.
Vic Gibson
May 2014
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